ShenZhen KaiZhuo Electronic Technology Co.,Ltd
SHENZHEN KAIZUO ELECTRONIC TECHNOLOGY CO., LTD PCB |Component Sourcing |PCB Assembly| Solution Optimization -----Provide technique support
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Double Sided FR-4 PCB Assembly Industrial Control Board PCB Assembly Service
Detail Specifications:
| Layers | 6 |
| Material | FR-4 S1000H |
| Board Thickness | 1.6mm |
| Copper Thickness | 1oz |
| Surface Treatment | ENIG Immersion Gold |
| Soldmask & Silkscreen | Green & White |
| Quality Standard | IPC Class 3, 100% E-testing |
| Certificates | TS16949, ISO9001, UL, RoHS |
What KAZ Circuit can do for you:
To get a full quotation of the PCB/PCBA, pls provide the information as below:
Company Informaiton:
KAZ Circuit is a professional PCB manufacturer from China since 2007, also provide PCB Assembly service for our customers. Now with about 300 employees. Certified with ISO9001,TS16949, UL, RoHS. We are confident to provide you quality products with factory-directed price within the fastest delivery time!
Manufacturer Capacity:
| Capacity | Double Sided: 12000 sq.m / month Multilayers: 8000sq.m / month |
| Min Line Width/Gap | 4/4 mil (1mil=0.0254mm) |
| Board Thickness | 0.3~4.0mm |
| Layers | 1~20 layers |
| Material | FR-4, Aluminum, PI |
| Copper Thickness | 0.5~4oz |
| Material Tg | Tg140~Tg170 |
| Max PCB Size | 600*1200mm |
| Min Hole Size | 0.2mm (+/- 0.025) |
| Surface Treatment | HASL, ENIG, OSP |
SMT Capacity
Industrial control panel assembly process
PCB design and manufacturing:
Work with PCB design engineers to create schematics and layouts for industrial control boards.
Ensure designs comply with industry standards and regulatory requirements for industrial applications.
Combined with features such as robust power supply, noise-resistant signal conditioning and onboard diagnostics.
Send your design files to a professional PCB manufacturer capable of producing high-quality, industrial-grade circuit boards.
Component Selection and Procurement:
Choose industrial-grade components known for reliability, longevity and high temperature/environmental resistance.
Source components from authorized distributors or directly from the manufacturer to ensure authenticity and traceability.
Maintain a comprehensive bill of materials (BOM) with part numbers, suppliers and delivery times.
Automated PCB Assembly:
Utilize state-of-the-art surface mount technology (SMT) assembly equipment for high-precision component placement.
Apply the solder paste to the PCB using a stencil printing process or an automated dispenser.
Use reflow soldering in a controlled lead-free environment to form strong solder joints.
If necessary, integrate through-hole components using automated insertion and soldering machines.
Professional assembly process:
Incorporate other assembly steps to enhance the reliability and performance of industrial control boards, such as:
Conformal coating or potting for environmental protection
Heat sink or thermal management component installation
Enclosure integration or panel mounting provisions
Extensive testing and quality assurance:
Perform comprehensive electrical, functional and environmental testing including:
Continuity and resistance checks
Power-on and diagnostic tests
Temperature, humidity and vibration testing
Aging or accelerated life testing
Strict quality control measures are implemented throughout the entire assembly process.
Document all test results and keep detailed quality records.
Sturdy packaging and shipping:
Pack industrial control boards in protective enclosures or shipping containers.
Ensure packaging can withstand the demands of industrial environments such as shock, vibration and moisture.
Provide necessary documentation including assembly instructions, schematics and test reports.
Key considerations for industrial control panel assembly:
Meet industry standards (e.g. IEC, UL, CE) and regulatory requirements
Choose components with expanded temperature and environmental ratings
Extensive testing and quality assurance performed to ensure reliable long-term operation
Rugged assembly process meets the needs of industrial applications
Traceability and documentation of maintenance, service and support
The industrial control board assembly process emphasizes reliability, durability, and strict quality control to ensure that the circuit board can operate effectively in challenging industrial environments.
More photoes of PCB for Industrial Automatic Control Equipment